OCTG Repair

Thread inspection, re-cutting and repair of casing, tubing and drill pipe connections to bring rejected tubulars back into service.
Precision metal lathe in action with metal being machined, indoors workshop.

Overview

Damaged threads and worn connections can take valuable tubulars out of service. Mersal Group inspects and repairs Oil Country Tubular Goods (OCTG) so that casing, tubing and their accessories can be safely reused.

Connections are re-cut on dedicated threading machines and verified with calibrated gauges, giving operators a cost-effective alternative to buying new pipe.

Scope of work

Thread inspection
Visual and gauge inspection of pin and box connections to identify damage and wear.
Re-threading
Cutting back and re-threading casing and tubing ends to API connection standards.
Coupling replacement
Removal, supply and make-up of new couplings to the specified torque.
Pup joints & crossovers
Manufacture and repair of pup joints and crossovers to match your string.
Tubular end repair
Facing, chamfering and end preparation of tubulars ahead of threading.

Standards & deliverables

Reference standards
API 5CT, API 5B
Products covered
Casing, tubing, couplings, pup joints, crossovers
Inspection
Thread gauging, visual and dimensional checks
Documentation
Inspection and gauging records, certificate of conformance

How we work

Receiving & incoming inspection
Each item is logged, cleaned and photographed on arrival. We review its service history, previous certificates and the scope agreed with you.
Disassembly & assessment
Full strip-down followed by visual, dimensional and NDT inspection to locate wear, cracks, erosion and corrosion. You receive a findings report with the recommended work.
Repair & replacement
After your approval we carry out machining, weld repair or part replacement using traceable materials and OEM-equivalent spares.
Assembly & testing
Components are reassembled to the manufacturer's fits and torque values, then function and pressure tested.
Documentation & delivery
Equipment is returned with inspection reports, test charts and a certificate of conformance, ready to go back into service.
Our services

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